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Product introduction
The screw conveyor is a kind of machine that uses the motor to drive the screw to rotate and push the material to achieve the purpose of conveying. It can be transported horizontally, inclined or vertically, and has the advantages of simple structure, small cross-sectional area, good sealing, convenient operation, easy maintenance, and convenient closed transportation. Screw conveyors can be divided into shaft screw conveyors and shaftless screw conveyors in terms of conveying form, and can be divided into U-shaped screw conveyors and tubular screw conveyors in terms of appearance. The shafted screw conveyor is suitable for non-viscous dry powder materials and small particle materials (such as: cement, fly ash, lime, grain, etc.), while the shaftless screw conveyor is suitable for conveying viscous and easily entangled materials. (Example: sludge, biomass, garbage, etc.) The working principle of the screw conveyor is that the rotating screw blades push the material to be transported by the screw conveyor, and the force that prevents the material from rotating with the screw conveyor blade is the material’s own weight and The frictional resistance of the screw conveyor casing to the material. The spiral blades welded on the rotating shaft of the screw conveyor have different surface types such as solid surface type, belt type surface type, and blade surface type according to the different materials to be conveyed. The screw shaft of the screw conveyor has a thrust bearing at the end of the material movement direction to give the screw axial reaction force with the material. When the length of the screw conveyor is long, an intermediate suspension bearing should be added.
working principle
When the screw shaft rotates, due to the gravity of the material and the friction generated by the wall of the trough, the material can only move forward along the bottom of the trough of the conveyor under the push of the blades. It is the same as the translational movement of the rotating screw. The main driving force of the material is from the force of the helical blade to push the material upward and forward along the tangential direction of the blade when the helical blade rotates in the axial direction.
In order to make the screw shaft in a more favorable tension state, the driving device and the discharge port are generally placed on the same end of the conveyor, and the feed port is placed near the tail of the other end as much as possible. The rotating screw blade pushes the material for conveying, and the force that prevents the material from rotating together with the screw conveyor blade is the material’s own weight and the frictional resistance of the screw conveyor casing to the material. According to the different materials to be transported, the surface of the blade has solid surface, belt surface, blade surface and other types. The screw shaft of the screw conveyor has a thrust bearing at the end of the material movement direction to give the screw axial reaction force with the material. When the length of the screw conveyor is long, an intermediate suspension bearing should be added.
Product Features of Screw Conveyor
The screw conveyor has the following characteristics
1) The structure is relatively simple and the cost is low.
2) Reliable work, easy maintenance and management.
3) Compact size, small cross-sectional size, and small footprint. It is easy to enter and exit hatches and compartments during unloading operations at ports.
4) It can realize sealed transportation, which is conducive to the transportation of easily flying, hot and strong-smelling materials, which can reduce environmental pollution and improve the working conditions of port workers.
5) Easy loading and unloading. The horizontal screw conveyor can be loaded and unloaded at any point on its conveying line; the configuration of the vertical screw conveyor can have excellent reclaiming performance compared to the screw reclaiming device.
6) It can be transported in reverse, and a conveyor can also transport materials in two directions at the same time, that is, to the center or away from the center.
7) The unit energy consumption is relatively large.
8) The material is easy to grind and wear during the conveying process, and the wear of the spiral blade and the trough is also serious.
Structure
(1) The spiral blades of the screw conveyor have three types: solid spiral surface type, belt spiral surface type and blade spiral surface type. The solid spiral surface is called s method, and its spiral pitch GX type is 0.8 times the diameter of the blade. LS type screw conveyor is suitable for conveying powdery and granular materials. The belt-type helical surface is also called the D method, and its helical pitch is the same as the diameter of the helical blade, which is suitable for conveying powdery and small pieces of materials. Blade-type helicoids are rarely used and are mainly used for conveying high viscosity and compressible materials. During the conveying process, stirring, mixing and other processes are completed at the same time. The helical pitch is about 1.2 times the diameter of the helical blade.
(2) The screw blades of the screw conveyor have two rotation directions, left-handed and right-handed.
(3) The types of screw conveyors include horizontal fixed screw conveyors and vertical screw conveyors. The horizontal fixed screw conveyor is the most commonly used type. The vertical screw conveyor is used for short-distance lifting of materials, and the conveying height is generally not more than 8m. The screw blade is a solid surface, and it must have a horizontal screw feeding to ensure the necessary feeding pressure.
(4) At the material outlet end of LS and GX type screw conveyors, 1/2~1 circle of reverse spiral blades should be set to prevent the powder from clogging the end.
(5) The screw conveyor consists of three parts: the screw machine body, the inlet and outlet and the driving device.
The screw machine body is composed of head bearing, tail bearing, suspension bearing, screw, casing, cover plate and base.
The driving device is composed of a motor, a reducer, a coupling and a base.
Main technical parameters
Model
Screw Diameter(mm)
Screw Distance(mm)
Rotating Speed(r/min)
Standard Volume
Conveying
Capacity
r/min Rotating Speed
Conveying
Capacity
r/min Rotating Speed
LS100
100
100
90
1.9
1.4
0.6
71
1.5
1.1
0.5
LS125
125
125
80
3.3
2.4
1.1
63
2.6
1.9
0.9
LS160
160
160
71
6.2
4.5
2.1
56
4.9
3.6
1.6
LS200
200
200
63
10.7
7.8
3.6
50
8.5
6.2
2.8
LS250
250
250
56
18.5
13.6
6.2
45
14.9
10.9
5
LS315
315
315
50
33.1
24.2
11
40
26.4
19.4
8.8
LS400
400
355
45
54.1
39.6
18
36
43.2
31.7
14.4
screw conveyorMain technical parameters
What fertilizer equipment does Hongxin Environmental Protection Company produce?
Tai’an Hongxin Environmental Protection Technology Co., Ltd. is located at the foot of Mount Tai, Tai’an High-tech Development Zone (East Zone), covering an area of 40000 ㎡, a building area of 16000 ㎡, and a total asset of 68 million yuan. It is currently an enterprise with A2 (Class I, II, III) pressure vessel design and manufacturing licenses, and is also a professional manufacturer of chemical equipment in Shandong Province, At the same time, it is a well-known professional manufacturer in the country (compound fertilizer equipment, organic fertilizer equipment, complete set of synthetic ammonia equipment, slow and controlled release fertilizer equipment, coal slurry dryer, BB fertilizer equipment, ammonia granulation, liquid ammonia storage tank, compound fertilizer ammonia station, dryer, pressure vessel, organic fertilizer production line, compound fertilizer production line, BB fertilizer production line)
What are the company’s main production line equipment and products?
The company has more than 100 sets of professional processing equipment such as CAD design center, steel casting branch, large gear processing equipment, large lathe, etc. It has a team of high-quality process engineers and professional equipment installation technicians. The company provides users with technical consultation, process design, installation, commissioning, personnel training, turnkey project and other one-stop services, and guarantees perfect after-sales service in the later stage.
Comprehensive strength of the company’s production?
Design and manufacture of Class I, II and III pressure vessels.
Design, manufacture and installation of complete set of synthetic ammonia equipment.
200000-300000 tons automatic batching BB fertilizer production line
200000-300000 t/a urea base, ammonia acid granulation and compound fertilizer production line
1-20 million tons/year organic and inorganic fertilizers, garbage, sludge and other organic waste harmless treatment fertilizer equipment
National patent 1-20 million tons/year controlled-release coated fertilizer process and equipment (patent No. 20072021844. X)
National patent: 200000t/a domestic and paper sludge; Monosodium glutamate black liquor spray drying fertilizer equipment (patent No. ZL20072021843.5)
Business scope of the company?
Our products are sold all over the country and exported to more than 20 countries and regions such as the United Arab Emirates, Indonesia, Vietnam, Bangladesh, South Korea, Japan, Myanmar, South Korea, Nigeria and Australia.
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