Box fermentation process

The box-type fermentation equipment is suitable for the aerobic treatment of organic solid waste such as livestock and poultry manure, sludge, kitchen waste, straw, etc. This equipment avoids secondary pollution, and the operation is simple and easy to understand. The temperature and humidity settings are automatically and intelligently controlled to reduce manual labor. Nursing, the heating of the material is fast, and the high-quality fermentation of the material can be completed in the shortest time.

2022/12/19Organic fertilizer equipment Product 367

Colorwhite
TypeFermentation equipment
materialStainless steel
Place of OriginChina

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Product parameters

FAQ

Product introduction

Organic fertilizer fermentation tank equipment is a set of laboratory all-glass fermentation equipment, off-site sterilization, oval glass tank bottom, mechanical stirring, convenient operation, powerful functions, and can meet various purposes of fermentation, such as batch type, batch type flow Plus, the single-arm tank is temperature-controlled by a heating blanket, and its volume is 0.5L, 1L, 2L, 3L, 5L, 7L, 10L, 15L and 20L.

The material, structure and layout of the fermentation system of the organic fertilizer fermentation tank equipment are all designed according to the fermentation system and meet the GMP standard. The system is equipped with the required feed bottles, peristaltic pumps, circulation pumps, control valves, pipeline systems, and control systems to fully guarantee the safety and reliability of the system.

To ensure normal use, electric appliances, meters, sensors and other electrical equipment are strictly prohibited from direct contact with water and steam to prevent moisture.

Precautions

When directly delivering hot water to the equipment tank of organic fertilizer fermentation tank, ensure that the valve above the hot water pump is in a half-open state, especially for the filter to be thoroughly inspected regularly. If the flow rate is reduced or the flowmeter fails to go up during fermentation, it should be repaired immediately.
Organic fertilizer fermentation tank equipment equipment The tank body and the upper and lower filling heads are processed by spinning R angle, and the inner wall of the tank is polished by mirror surface, and there is no hygienic dead angle.
For example, some chlorination and sulfonation reactions are fast reactions, which require the agitator to provide high mass transfer strength; some reactions require the absorption of insoluble oxygen, which in turn requires the agitator to provide high dispersion capacity. Before sterilizing the organic fertilizer fermentation tank equipment, check each interface, whether the appearance of each pipeline is normal, and whether the steam outlet pipe is firm. Each valve should be checked by two persons to see if it is fully closed.
Organic fertilizer fermentation tank equipment is under the driving force of static pressure difference, density difference of fermentation liquid, release of carbon dioxide and temperature difference (1-2°C) caused by the cooling of the upper part of the tank, the fermentation liquid in the tank produces strong natural convection, The contact between the yeast and the fermentation liquid is enhanced, the metabolism of the yeast is accelerated, the beer fermentation speed is greatly accelerated, and the beer fermentation cycle is significantly shortened.
For large organic fertilizer fermenter equipment, the cooling efficiency of the coil is much higher than that of the jacket, and the heat transfer area can be designed according to the needs, but it takes up the reactor space and makes the reactor cleaning and sterilization more difficult. In order to enhance heat transfer, the jacket can be designed in a honeycomb shape to increase the flow rate of the cooling medium, which can make up for the limitation of insufficient heat transfer area. During each operation, keep the pressure in the air pipeline higher than the tank pressure of the organic fertilizer fermentation tank equipment, otherwise it will cause the liquid in the organic fertilizer fermentation tank equipment to flow back into the filter, block the filter element or make the filter invalid.
Organic fertilizer fermentation tank equipment is widely used in dairy products, beverages, bioengineering, pharmaceuticals, fine chemicals and other industries. The tank body is equipped with interlayers and insulation layers, which can be heated, cooled and kept warm. The tank body and the upper and lower filling heads (or prototypes) are processed by spinning R angle. The inner wall of the tank is mirror-polished, and there is no hygienic dead corner. The fully enclosed design ensures that the materials are always mixed and fermented in a pollution-free state. The equipment is equipped with air Breathing holes, CIP cleaning nozzles, manholes and other devices.
When the organic fertilizer fermentation tank equipment is out of use, it should be cleaned in time to drain the remaining water in the organic fertilizer fermentation tank equipment and various pipelines; loosen the organic fertilizer fermentation tank equipment tank cover and hand hole screws to prevent permanent deformation of the sealing ring. The above is all about the humanized design of organic fertilizer fermentation tank equipment.
During the actual elimination process of the organic fertilizer fermentation tank equipment, when the jacket is preheated with steam, the organic fertilizer fermentation tank equipment controls the inlet steam pressure within the working pressure range of the equipment (should not exceed 0.2MPa), otherwise it will cause the organic fertilizer fermentation tank damage to equipment.
It is rarely used in industrial fermentation, and it is only used in fermentation with relatively stable genetic properties of strains, such as alcoholic fermentation.
Organic fertilizer fermenter equipment has strong adaptability, from Newtonian fluid to non-Newtonian filamentous bacteria fermentation broth, it can provide higher mass transfer rate and required mixing speed according to the actual situation and needs. The disadvantage is that the driving power of the mechanical stirrer is relatively high, generally (2-4) kw/m3, which is a huge burden for large reactors.

What fertilizer equipment does Hongxin Environmental Protection Company produce?

Tai’an Hongxin Environmental Protection Technology Co., Ltd. is located at the foot of Mount Tai, Tai’an High-tech Development Zone (East Zone), covering an area of 40000 ㎡, a building area of 16000 ㎡, and a total asset of 68 million yuan. It is currently an enterprise with A2 (Class I, II, III) pressure vessel design and manufacturing licenses, and is also a professional manufacturer of chemical equipment in Shandong Province, At the same time, it is a well-known professional manufacturer in the country (compound fertilizer equipment, organic fertilizer equipment, complete set of synthetic ammonia equipment, slow and controlled release fertilizer equipment, coal slurry dryer, BB fertilizer equipment, ammonia granulation, liquid ammonia storage tank, compound fertilizer ammonia station, dryer, pressure vessel, organic fertilizer production line, compound fertilizer production line, BB fertilizer production line)

What are the company’s main production line equipment and products?

The company has more than 100 sets of professional processing equipment such as CAD design center, steel casting branch, large gear processing equipment, large lathe, etc. It has a team of high-quality process engineers and professional equipment installation technicians. The company provides users with technical consultation, process design, installation, commissioning, personnel training, turnkey project and other one-stop services, and guarantees perfect after-sales service in the later stage.

Compound fertilizer equipment production lineCompound fertilizer equipment is a kind of equipment for making fertilizer by ammonia acid and ammonia spray granulation.

Organic fertilizer equipment production lineOrganic fertilizer production must go through fermentation Crush Mixing Granulation dry. Cooling The process of screening

Controlled release fertilizer equipmentControlled release fertilizer is an advanced form of slow-release fertilizer.

Flushing and fertilizing equipmentAs a kind of quick-acting fertilizer, washing fertilizer has comprehensive nutrient elements

Comprehensive strength of the company’s production?

Design and manufacture of Class I, II and III pressure vessels.
Design, manufacture and installation of complete set of synthetic ammonia equipment.
200000-300000 tons automatic batching BB fertilizer production line
200000-300000 t/a urea base, ammonia acid granulation and compound fertilizer production line
1-20 million tons/year organic and inorganic fertilizers, garbage, sludge and other organic waste harmless treatment fertilizer equipment
National patent 1-20 million tons/year controlled-release coated fertilizer process and equipment (patent No. 20072021844. X)
National patent: 200000t/a domestic and paper sludge; Monosodium glutamate black liquor spray drying fertilizer equipment (patent No. ZL20072021843.5)

Business scope of the company?

Our products are sold all over the country and exported to more than 20 countries and regions such as the United Arab Emirates, Indonesia, Vietnam, Bangladesh, South Korea, Japan, Myanmar, South Korea, Nigeria and Australia.